we need to perform the following operations: Fabric sample analysis: First, a detailed analysis of the received fabric sample is performed. Characteristics such as yarn material, yarn count, yarn density, texture, and color are determined from the original fabric.
Yarn formula: According to the analysis results of the cloth sample, the corresponding yarn formula is prepared. Select the appropriate yarn raw material, determine the fineness and strength of the yarn, and consider parameters such as the twist and twist of the yarn.
Debugging the circular knitting machine: debugging the circular knitting machine according to the yarn formula and fabric characteristics. Set appropriate machine speed, tension, tightness and other parameters to ensure that the yarn can correctly pass through the comprehensive belt, finishing machine, winding machine and other components, and weave appropriately according to the texture and structure of the cloth sample.
Real-time monitoring: During the debugging process, the knitting process needs to be monitored in real time to check the quality of the fabric, the tension of the yarn and the overall effect of the cloth. Machine parameters need to be adjusted in time to ensure that the fabric meets the requirements.
Finished product inspection: After the circular knitting machine completes weaving, the finished fabric needs to be removed for inspection. Conduct quality inspections on finished fabrics, including yarn density, color uniformity, texture clarity and other indicators.
Adjustment and optimization: Make necessary adjustments and optimizations based on the inspection results of the finished fabric. It may be necessary to adjust the yarn formula and machine parameters again, and conduct multiple experiments until the fabric is produced that is consistent with the original fabric sample. Through the above steps, we can use the circular knitting machine to debug the fabric of the same style as the given fabric sample, ensuring the production of high-quality products that meet the requirements.
Post time: Jan-31-2024