Introduction
As the textile industry embraces intelligent manufacturing and functional fabrics, knitting technology is rapidly evolving. Among these advancements, the Double jersey cylinder to cylinder circular knitting machine has emerged as a transformative innovation—combining dual-face knitting structures with electronic jacquard precision. It enables the simultaneous production of aesthetic and functional knitted fabrics, widely used in sportswear, fashion, medical, and smart textiles.
This article explores its working principle, market trends, advantages, and fabric applications, offering valuable insights for manufacturers and product developers in the global knitting sector.
1. What Is a Double-Face Cylinder Jacquard Machine?
A Double jersey cylinder to cylinder circular knitting machine is a circular knitting machine equipped with two needle beds—typically a cylinder and a dial—and an electronic jacquard system for independent needle selection.
It allows two fabric faces (front and back) to be knitted simultaneously, each with distinct colors, patterns, or yarn functions. Through computerized control, complex jacquard patterns, functional zones, and multi-layered textures can be formed in one single knitting process.
In essence, it merges mechanical interlock or rib knitting with digital patterning, bringing structure, color, and performance into one fabric without additional sewing or lamination.
2. How It Works: The Technical Principle
Double Needle Beds:
The upper dial and lower cylinder coordinate to form interlocked loops, creating double-faced fabrics with consistent density and elasticity.
Electronic Jacquard Control:
Step-motor-driven needle selectors are managed by computer-aided design (CAD) files. Each needle’s movement is digitally controlled to form precise patterns and textures.
Yarn Feeding & Tension Control:
Multiple feeders allow inlay or plating with functional yarns such as spandex, reflective, or conductive yarns. Real-time tension monitoring ensures even structure on both sides.
Synchronization System:
The take-down and tension systems adjust automatically to prevent distortion between the two faces, ensuring perfect alignment.
This integration of mechanical precision and electronic intelligence enables the machine to handle both creative and technical requirements at industrial efficiency.
3. Key Advantages
|
Category |
Advantage |
| One-step Fabrication | Double-face structures and jacquard designs are produced simultaneously—no secondary bonding or lamination required. |
| Design Flexibility | Supports multi-color, 3D texture, and functional zoning through CAD-controlled patterning. |
| Functional Integration | Yarn inlay allows embedded elasticity, breathability, insulation, or conductivity. |
| Efficiency | Shorter sampling cycles and reduced waste enable faster time-to-market. |
| Sustainability | Fewer finishing processes and reduced material usage meet eco-friendly production goals. |
4. Market Overview
The global knitting machinery market has seen steady growth in double jersey electronic jacquard models, driven by rising demand for high-value, multifunctional fabrics.
According to industry data, installations of dual-structure knitting machines have increased by over 30% since 2023, particularly in China, Germany, and Italy.
Main Growth Drivers
Rising demand for premium sportswear and technical fashion
Expansion of smart wearable and medical textile applications
Acceleration of domestic equipment upgrades and digitalization
Growing trend toward on-demand, small-batch production
5. Typical Fabric Applications
1. Double-jersey Interlock Jacquard
Smooth surfaces on both sides, often in contrasting colors or textures.
Used for: luxury apparel, outerwear, fashion tops.
2.Sandwich / Spacer Structures
Incorporates a middle layer for cushioning and airflow.
Used for: sports shoes, protective gear, automotive interiors.
3.Zoned Compression & Elastic Fabrics
Embeds spandex or elastic yarns for specific pressure or support zones.
Used for: compression wear, medical supports, and sports gear.
4.Conductive / Smart Fabrics
Conductive yarns woven between layers for signal transmission or heating.
Used for: smart garments, wearable sensors, and heated clothing.
5.3D Jacquard Relief Patterns
Achieved by selective needle lifting and yarn tension control
Used for: decorative textiles, performance fashion, and home decor.
6. Machine Selection & Operation Considerations
Gauge and Diameter: Choose based on target fabric density and product type.
Software Compatibility: Ensure CAD systems support common formats (e.g., BMP, DAT, or proprietary Jacquard files).
Operator Skills: Electronic jacquard machines require technicians trained in pattern programming and yarn calibration.
Maintenance: Clean needle channels and tension sensors regularly to maintain pattern accuracy.
Quality Control: Implement real-time monitoring for yarn breakage, needle drop, and layer bonding defects.
7. Future Trends and Challenges
Challenges
Higher equipment investment and learning curve
Complexity in managing multi-yarn tension and pattern calibration
Longer adjustment time for new or intricate patterns
Emerging Trends
AI-assisted pattern generation and defect prediction
IoT-enabled remote monitoring and performance analytics
Integration with digital cutting and automated sewing lines
Compatibility with sustainable fibers (recycled polyester, bio-based yarns)
As automation and sustainability continue to drive industry transformation, the Double jersey cylinder to cylinder circular knitting machine is positioned as a cornerstone technology for next-generation smart knitting.
Conclusion
The Double jersey cylinder to cylinder circular knitting machine represents more than a mechanical upgrade—it is the fusion of art, engineering, and intelligence.
By integrating double-layer knitting, yarn inlay, and computerized jacquard control, it empowers designers and manufacturers to create fabrics that are not only visually appealing but also functionally advanced.
For textile enterprises aiming to stand out through innovation, flexibility, and premium quality, this technology is a key to unlocking the future of intelligent knitting.
Post time: Oct-10-2025